"Magic Hand" Kaierwo builds a bridge from blueprint to reality

The world of prototypes is magical, a field full of innovation and fine craftsmanship.

Prototypes are mainly used to verify the feasibility, function and appearance of product design and are the process of transforming design ideas into touchable and testable physical objects. It is an indispensable part of the product development process and is known as the "mother of industry".

In this field full of innovation, technology and art, there is a company that loves and persistently pursues prototype model manufacturing, Kaierwo Technology Co., Ltd. (hereinafter referred to as "Kaierwo").

"From drawings to finished products, prototypes are simply to transform concepts and drawings into physical products, but in the process of transformation, the designer's hard work and vision for the future will be revealed, so every production must be refined and strive to perfectly complete the designer and the company's "dream" so that the product can pass the test and enter the market smoothly," said Leo the founder of Kaierwo.

The touch of dreams and reality

In 2011, Kaierwo was founded in Shenzhen. Founder Leo led the Kaierwo team to start the journey of model-making.

Leo said, "When Kaierwo was first established, I didn't know much about model making. I just came into contact with model-making because of work needs. I gradually found that turning the ideas of drawings into reality was a very interesting thing. With interest, I paid more attention. I gradually found that the quality and delivery time of product samples were very troublesome. I gradually started to study it myself and had the idea of devoting myself to it..."

Every concept and every drawing can become a reality in their hands. In the era of mass innovation, countless new products are born every moment, and the development of new products is inevitably inseparable from the participation of prototype models.

"Market demand makes us confident, but the fierce competition also makes us more stressed," Leo said that if we want to gain a foothold in the prototype model market, we must have differentiation, do what others don't have, and be better than others, to meet customers' needs to shorten the development cycle, improve quality, and save mass production costs.

From product concept to molding verification, Kaierwo has invested a lot of manpower and money. It has an experienced technical team of more than 150 people, purchased various advanced production equipment and testing instruments, and applied for and passed ISO19001:2015 and ISO13485:2016 quality management system certificates to ensure quality, improve production efficiency and reduce customer costs.

The touch of personality and standards

Technology is the foundation for a long-term foothold in the prototype model industry. In the development history of Kaierwo, casting technology has always played a core role. Leo took the lead in leading the team to study and innovate and applied the technology to the extreme as much as possible.

"The most difficult thing about prototype model manufacturing is the technical problem," Leo explained. Now, the technicians in the industry are all very experienced and in good hands, but when each technician faces the product design drawings and concept drawings, the standards in their minds and the actual operation production process are different, which leads to the instability of product quality and delivery time.

How can to further improve production efficiency and reduce costs while ensuring quality? It has become the main direction of Leo and the team.

Leo and the team's technicians have spent several days and nights integrating and sorting out a set of Kaierwo construction standards, adhering to the principle of "establishing standards and exchanging learning", unifying the same process construction standards, and exchanging learning between different processes.

"This is a huge project. At that time, only a preliminary standard was established..." Leo said that in the early stage of the implementation of the standard, everyone was very uncomfortable because they had to abandon their own habits and follow the standard. At first, everyone would resist, but in the slow running-in, everyone found that this way, both efficiency and yield rate were greatly improved. Now, even if there are new people joining, they will take the initiative to familiarize him with this set of standard construction. This is also one of the secrets of the quality and efficiency of our Kaierwo products.

This move not only solves the problems of quality and delivery time but also promotes communication and collaboration between teams. Leo said that until now, we have been optimizing and supplementing this standard. The times and the market are developing. While we are stabilizing technology and processes, we must also learn to use new equipment and new processes, continue to take root and grow in the industry, and let our construction standards catch up with market changes or even lead the market so that we can better serve customers.

It is precise with the attitude and intention of serving customers, coupled with keen market insight and innovative spirit that Kaierwo can provide customers with a full range of one-stop production services from medical equipment to new energy, from military industry to industrial instruments, ensuring that the company is always at the forefront of the industry.

The contact between demand and technology

New products are springing up like mushrooms after rain, driving the rapid development of the hand-made model industry. The strong demand also drives the practitioners of hand-made models to move forward.

Leo introduced us and said: "Now our technical personnel has very high requirements. They are all comprehensive talents. They understand 3D, plane drawings, and design, and they need to understand structural science, material science, surface processing, etc. because there are too many hand-made model processes now. Take us, for example, metal CNC processing, silicone mold, vacuum casting, sheet metal processing, injection molding and other technical processes. Everyone must master one or several process technologies."

A company from Canada hopes that Kaierwo will develop a new product hand-made model for them. This product has a complex structure, high precision requirements, and strict requirements on material performance, which Kaierwo has never encountered before. Faced with the arduousness of the task, Leo and the team did not back down. After many experiments, they decided to use vacuum casting technology. After the material selection was completed, they improved the construction technology according to the particularity of the material used and finally successfully developed a hand-made model that meets customer requirements. This model is not only of high precision and good quality, but also has been manufactured many times and improved technically, which greatly shortens the production cycle and saves customers a lot of time and cost.

Constantly innovate to meet the increasingly diverse needs of customers. In order to better serve customers, Kaierwo has taken a series of specific measures. For example, strengthen communication and interaction with customers, regularly collect customer feedback and suggestions, and continuously optimize products and services; at the same time, they also actively participate in various industry exhibitions and exchange activities to demonstrate the company's technical strength and product advantages and expand brand influence.

"A high sense of responsibility and professionalism are necessary," said Leo. Providing customers with high-quality products and services and actively helping customers solve various production problems and technical difficulties are the survival foundations of Kaierwo.

Leo told such a story: Once, a customer suddenly changed the product plan during the production process, resulting in a significant increase in cost. Faced with this emergency, the Kaierwo team did not shirk responsibility or complain about the customer. On the contrary, they took the initiative to communicate and negotiate with customers, put forward practical solutions, and finally successfully helped customers complete the production task.

The collision of the future and challenges

"People-oriented" is one of the core concepts of Kaierwo'sKaierwo's corporate culture. Talent cultivation is regarded as the cornerstone of Kaierwo'sKaierwo's development. LEO knows that only with a high-quality, united and cooperative team can the company's technological innovation and business expansion be continuously promoted.

In terms of talent cultivation, Kaierwo has adopted a series of effective strategies and methods to ensure that employees can continue to learn and grow. At the same time, Kaierwo also encourages employees to participate in various skill competitions and innovation activities to improve their professional skills and innovation capabilities through practical training.

After unremitting development, Kaierwo has achieved remarkable results in the industry with its wisdom and sweat, but Leo and his team have not stopped moving forward. Kaierwo continues to invest a lot of resources in the innovation and application of new technologies and new processes. They believe that only by continuous innovation can the company maintain its competitiveness and lead the future development of the industry.

Facing the development trend of the future hand model industry, Kaierwo is fully prepared. Leo said we would continue to uphold the attitude of satisfying customers ' needs with heart, increase technological innovation and talent cultivation, continuously improve the company's technical strength and service level, devote ourselves wholeheartedly to the prototype model, strive to achieve perfection in every detail of the new product, and become the "magic hand" that builds a bridge between blueprint and reality.