Mold Processing Service Supplier

How to choose a suitable mold material

Steel Mold:

Many steel molds are designed to process well over a million parts during their lifetime. For lower volumes, pre-hardened steel molds provide a less wear-resistant and less expensive option.
Aluminum Mold:

The cost of aluminum mold is relatively low, it can economically produce tens of thousands to hundreds of thousands of parts when designed and built using computer numerical control (CNC) machines or Electrical Discharge Machining (EDM) processes. But they typically are ill-suited for high-volume production or parts with narrow dimensional tolerances.

How do we work ?

Mold processing needs to go through a number of different processes, in each process to complete according to the requirements, in order to make the processed mold has higher quality, can better meet the needs of customers

01

Parts Design Checking

Usually, customer will send us 2D& 3D models about parts design.
2D with .pdf or .dwg format and 3D with .igs or .stp format.
02

Prepare Material

Mold is now widely used, it has been applied to all walks of life, when the mold is used in different places, the materials needed to use are different, so when people process the mold, they need to choose the materials suitable for the mold according to the characteristics of the product to be processed. When different molds are processed, The choice of materials is very important, only by choosing suitable materials, can we make the mold
03

Rough Processing

The plane and side of the mold are preliminarily processed. When roughing the mold, the materials required are generally different, and the selected version is different.
04

Fine Processing

After rough processing, the next need to carry out fine processing, fine processing, generally use the grinder to carry out, in the process of processing need to use plywood or some other processing methods, to constantly grind the mold, fine processing process is very high, generally need to polish the plane into a right Angle.

05

Draw Lines

The polished mold is put on the workbench, the height and size of the sliding line are marked according to the drawing in the mold processing process flow chart, and then the mold plate has been drawn and drilled, so as to complete the whole processing process of the mold.
06

Heat Treatment

ln the heat treatment process, thetemplate should be processed, thetemplate is constantly quenched, andthe template is constantly grindingduring the quenching process, so thatthe mold can be more easily polishedinto a right Angle, and it is convenientto process the cutting line.
07

Assembly Of Mold

In the process of mold processing, we should seriously consider each accessory, so that each supporting can be assembled, using different assembly methods, generally can assemble more molds
08

Mold Testing

After the assembly of the mold, it is also necessary to debug the mold, and then see whether the assembled mold can meet people's use needs. After the test is qualified, it can be put into use.

Why choose Kaierwo for Mold Processing?

Each mold and molding projects case, we will see client specifications to serve the needs of a wide variety of industries. Our injection mold technology have D&B D-U-N-S compliant working system and meets high industry standards. We can mold any plastic, metal and rubber projects for customers. We have advanced machinery equipment to provide small to larger mold projects and also manufacture thermoplastic, engineering plastics, silicone rubber and metal parts.

When making mold project, per customer’s requirement for mold steel material, we choose the suitable mold steel grade for our customers.We have high quality German and Japan imports mold steel material to proceed our mold project making. Then, the gating way will be discussed, the mold surface will be discussed,the mold cooling channel design will be checked, the operation style will be discussed, the molding machine size will be determined and the mold mechanism in actual production movement will all be checked as well.Only after our mold engineers discussing with our customers for the mold engineering in detail, we will proceed with our mold making job.

Production and manufacturing

Functional prototypes and end-use parts

Parts with cylindrical features

Parts with axial and radial holes, flats, grooves, and slots

FAQ

1.Are you a manufacturer or a trading company?

We are a factory located in Shenzhen, China, with 14 years of rich experience, covering 6000 square meters. Complete facilities, including 3D quality inspection equipment, ERP system and 40 machines. If necessary, we can provide you with material certificates, sample quality inspection and other reports.
2.How can you keep your promise about quality?

We have an independent quality department to check every step by IQC, IPQC, OQC.If there are any defective items we willl take corrective action to ensure the elimination of the root cause of defects. When you get the goods and find there is a defect after check. We promise to accept your asked return at our cost or provide replacement free.
3.Is it possible to return the money if the quality is not good?

This has never been occured right now, as we treat the quality as our key of development. Quality and service is everything for us.
4.Can KAIERWO make design drawings for me?

We don't provide design services. You are responsible for submitting 2D and 3D CAD drawings, and we can then provide a Design for Mant facturing review upon receiving your order.
5.How do l know my design will be kept confidential?

We of coursewil sign and adhere to any non-disclosure or confidentiality agreement. We also have a strict policy within our factory that no photographs are ever lwed of a customers product without express permission. Ultimately we rely on our reputation of working with hundreds ofthousands of unique designs over many years and never allowing any proprietary information to be disclosed to a third party.