Prototype Manufacturing

Rapid Prototyping

What is Rapid Prototyping?

Rapid prototyping is a specialized manufacturing technique for high-quality physical models with 3D design concepts. Prototyping is quick and economic,as they never need to invest in hard tooling equipment.It emphasizes a fast turnaround. So it's expected to produce a physical part in a short time to validate the design, then capture business chances.

Proof of Concept

What Is Proof of Concept?

Proof of concept (POC) refers to an initial test of an idea, method, or product to show its potential and feasibility in real-world settings. A proof of concept occurs during the ideation phase of a project—before extensive design and engineering work actually begins on the project—and usually consists of a small and relatively simple or undeveloped version of the desired final result.

The purpose of a proof of concept is to validate assumptions and illustrate that a new product or idea can be successful. Team members can use the proof of concept as a tangible way to help identify any unforeseen risks in the production or execution of the product or idea.

Visual presentation Prototype

What Is Visual presentation Prototype?

Visual presentation prototype is a visual representation of how the end invention design will look. Its purpose is to show off your 3D visual model and to generate interest in your audience. They don’t have to work like a functional model, but you also don’t want them to seem rough and unpolished like your concept models. Whereas the concept model is like a 3D sketch, a presentation model is like an actual tangible 3D rendering.

Functional testing

What is Functional testing?

A functional prototype is the most basic working prototype built to validate a product design. Additionally, it is an integral part of the assembly, testing, piloting, and market research process that evaluates design, materials, strength, tolerances, assembly, work mechanisms, manufacturability. Manufactured with several prototyping techniques and engineering-grade materials, functional prototypes are alternatives to finished products, allowing examination and testing on form, fitness, and functionality under extreme working conditions to improve designs.

Engineering verification

An engineering verification test (EVT) is performed on first engineering prototypes, to ensure that the basic unit performs to design goals and specifications.[1] Verification ensures that designs meets requirements and specification while validation ensures that created entity meets the user needs and objectives

In the prototyping stage, engineers create actual working samples of the product they plan to produce. Engineering verification testing (EVT) is used on prototypes to verify that the design meets pre-determined specifications and design goals. This valuable information is used to validate the design as is, or identify areas that need to be modified.
Test the market

Developing a prototype of your product allows you to bring your product to life for the first time and test it in its market. Your investment in market testing your prototype will help you prepare your product for market entry.
There are plenty of ways to test your idea on a theoretical level, but you won’t know for sure that it works until the product is in a user’s hands. Testing your prototypes is a surefire way to get early feedback from end users.

Improve and streamline

What is Rapid Prototyping?

Prototypes are functional designs that allow you to test and refine your product. Designing, testing, and tweaking prototypes allows you to eventually build a version of the product that meets all your goals. According to Prototypes,you can get early feedback from customer. The sooner you hear reviews and constructive criticism, the easier it is to fix mistakes and fine-tune the product. Furthermore, refining your product early helps you avoid recalls and other post-launch problems. Fixing a mistake or even improving a product after it’s already on the market costs a lot more time and money than improving a prototype.

Most products go through countless prototypes before landing on their final design. Each prototype—even the flawed ones that you inevitably throw away—is a crucial part of creating a successful end product.

Why Choose Kaierwo?

Saving Your Time

The lead time is 40% faster than other factories.
Advanced equipment and efficient production process——faster manufacturing and shorter lead times.
Effective communication on product solutions by experienced engineering team—— quick response within a few hours.
Saving Your Cost

You will save 20-30% of the cost
14 Years focused on Prototyping And Manufacturing with extensive industry experience - - excellent production capacity and cost control system
One-stop service will shorten your supply chain-----fast turn around product
Reduce Your Risk

You will reduce risk and 70% works
Professional inspection department and testing equipment (CMM, flash tester, profiler)-quality is guaranteed
One-stop service will shorten your supply chain-----fast turn around product
Non Disclosure Agreement available.

FAQ

1.How to deal with surface treatment problems?

Sample color identification and dispensing ensure batch color consistency, strengthen manual inspection, avoid the defective products.
2.How to get a quote?

Please send your 3d drawing(STP, IGS, STL, OBJ, X-T...) to us, and tell us the material, surface treatment and quantity, then we will quote within 2 hours.
3.How surface finishing works?

Almost all surface finishing processes improve either the aesthetic appearance of the product or its mechanical or chemical properties. Each surface finishing process achieves this in a slightly different way.
4.Can you help me to design my product or improve my design?

Yes, we have a professional design team to help our customer to create their product or improve their design. We need sufficient communication before design to understand your intention.
5.What the benefits of surface finishes?

Improve the appearance of your finished products, Improve resistance to wear and tear, Ensure good adhesion of paint, Meet your brand requirements...